Specialty Fasteners

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Is the pop rivet approved for aircraft use?

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Physics

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1

Is the pop rivet approved for aircraft use?

no

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2

why is the pop rivet an issue for aircraft use?

Hollow shaft leads to low/inconsistent strength. Mandrel stem may or may not fall out

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3

what is the aviation grade version of a pop rivet?

cherry max rivet

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4

where can you use a cherry max rivet on an aircraft?

for applications where structural strength was not required.

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5

is a cherry max rivet approved for structural use?

no.

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6

are pop rivets grip specific?

yes

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7

Which of these is not a valid method of installing countersunk rivets?

Countersink the upper and lower sheets, and drive the rivet.

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8

When fastening a thin sheet to the top of a thick sheet, which of these should be used?

Dimple the upper sheet, and countersink the lower sheet. Then drive the rivet.

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9

When fastening two thin sheets together, which of these should be used?

Dimple the upper and lower sheets, and drive the rivet.

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10

When fastening a thick sheet over the top of a thin sheet, which of these techniques should be used?

Countersink the upper sheet, and drive the rivet.

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11

When fastening two thick sheets together, which of these techniques should be used?

Countersink the upper sheet, and drive the rivet.

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12

when replacing cherry max rivets can you replace it with the same size rivet?

yes, In most applications, they are approved to replace size for size.

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13

cherry max rivets are also available in

half sized increments

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14

Hi-Shear Fasteners

two-piece fastener system that uses heat treated steel pins to develop strength.

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15

hi-shear fasteners are similar to rivets where

You need access to both sides

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16

Hi-Lok, Hi-Tigue, and Hi-Lite are all

similar

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17

lock bolts are used where

higher strength is needed

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18

riv nuts are used for

non-structural thread attachment

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19

issues with riv nuts are

not very strong, spin

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20

Quarter Turn Fasteners are

Used to secure items that must be frequently removed and replaced (or opened and closed).

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21

the grip length of a dzus fastener is

given in 100ths of an inch.

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22

Tinnerman Nuts

Used to secure sheet metal screw threads in sheet aluminum

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23

can a tinnerman nut be replaced if there’s wear?

yes

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24

which type of screw should you never use with aircraft speed nuts?

pointy type A screws

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25

anchor nuts (nutplates) are commonly installed with

AN426AD-3 rivets.

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26

Which item does not belong in this group?

A silver cleco

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27

What is closest to the ideal diameter of a #3 rivet shop head?

0.140

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28

How do you remove a solid rivet?

Drill the head only. Snap the head off. Punch out the shank

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29

How far should the shank of a rivet stick out past the material before you buck it?

1.5 times the diameter of the rivet

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30

Which of these tools should not be used for the installation of a Cherrymax rivet?

a bucking bar

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31

You didn’t practice drilling out 470 rivets enough, and you footballed a hole. What is the correct way to fix it?

Use a rivet one size larger than the rivet you are replacing in its place

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